Global car manufacturer boosts safety and productivity with Habasit people mover belt

Global car manufacturer enhances worker safety, reduces injuries, and boosts productivity using Habasit’s durable, ergonomic people mover belt solution.

Enhancing worker comfort and reducing injuries on the automotive assembly line

A major global automotive producer sought a safer, more ergonomic solution for employees working along a moving car assembly line. Workers were required to walk continuously to keep pace with overhead vehicles, leading to fatigue, reduced productivity, and a higher risk of injuries.

The customer challenges

The customer needed a conveyor solution that would::

Improve worker safety and comfort
Reduce physical strain from constant walking
Support multiple employees simultaneously
Withstand dropped tools and debris in a demanding production environment

How Habasit addressed the challenge

Habasit recommended the M5023 people mover belt, a robust modular belt designed to transport employees at a steady, controlled pace alongside overhead vehicle carriers. Key advantages of the M5023 included:

High durability to support the weight of workers and resist impact from tools
Non‑slip POM surface with nylon rods for reliable traction
Yellow edge modules to clearly indicate belt movement and speed
Capacity for up to 25 workers to stand and work comfortably on the belt
Synchronized movement with overhead vehicles, eliminating the need for workers to walk the line

The Results

By implementing the M5023 people mover system, the automotive manufacturer achieved:

Improved worker safety and reduced injury rates
Enhanced ergonomics and comfort throughout the shift
Increased productivity due to consistent pacing and reduced fatigue

Following the success of this installation, the manufacturer is now evaluating additional assembly lines for conversion to people mover systems.

What production challenges are holding you back? Habasit can help.

Read the → full customer story

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